Marantz 74 CD15B Wartungshandbuch

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1219
TOOLS
Tool Index
A
ADVERTISING................1221
AIR BLASTER.................1235
AIR FILTER
Oil/Cleaner......................1230
ALLEN SCREW LIST..........1276
ALTERNATOR...............16,1252
Ring Replacement........16,1252
AXLE..........................1261,1262
B
BATTERY.............................1252
BEARING...................1253-1256
BELT....................................1256
BELT BUCKLES..................1223
BOLT LIST...........................1276
BOOKS.......................1226-1229
BRAKE.................................1259
Caliper Piston.....................1259
Disc/Rotor Lock..................1224
Fluid..................................1231
BREATHER
Valve Service.........................18
BUNGEE CORD..................1224
BUSHING....................1242,1253
BUSHING LIST....................1264
C
CABLE OILER............1230,1261
CABLE RACK......................1220
CAM.........................1240-1243
Bushing Replace................17
Tune A Cam.................1243
CAPS(Chrome)................1275
CARBURETOR....................1245
CASE
Bearing Conversion.........1236
Boring..............................1246
Lapping.......................1239
CATALOG AND RACK........1221
CHAIN AND LUBE.....1230,1256
CHARGER.....................1252
CHROME CAPS..................1275
CLEANER/POLISH............1230
CLUTCH..............................1257
COLLECTIBLES
Cast Iron Toy.......................1220
Pewter Items......................1222
Scale Models Trucks..........1220
CONNECTING ROD............1237
COTTER PIN LIST...............1273
COUNTER SHAFT...............1254
COVERS(Motorcycle).....1224
CRANKCASE........16,1246,1252
CRANKSHAFT..1238-1239,1243
Balance Service.................15
CYLINDER.............1246-1247
Boring Service........................13
Sleeving........................13
D
DEALER PROMOTION
Banner................................1221
Bank................................1220
CD Catalog........................1221
Cable Rack.........................1220
Catalog...............................1221
Catalog Rack.....................1221
Counter Mat.......................1221
Dealer Decals....................1221
Labels...............................1221
Mat................................1221
Shop Bag...........................1221
Sign/Postcard..................1221
V-Twin Promotion...............1221
Wire Tag.............................1221
DEUTSCH...........................1251
DIAGNOSTIC.......................1250
DISPLAY STAND.................1224
DOWEL PIN LIST.................1273
E
ELECTRONIC FUEL INJECTION
.................................1245,1250
ELECTRICAL.............1251,1253
EXHAUST
Coating.........................1232
Sensor...............................1262
Port Replacement..................18
F
FLYWHEEL.................1236,1240
Balancing.........................15
Locking......................1250
Remanufacture..................14
FORK...............................1258
Neck Bearing.....................1258
Leg Bushing...........................18
Oil...............................1231
Seal Driver..........................1258
Spring Fork Rebuild...............18
FUEL
Line....................................1245
Pressure..........................1245
Pump................................1245
G
GAS TANK
Line....................................1245
Sealant............................1232
Shut Off..............................1244
GASKET LIST............1265-1270
Locater.....................1244
Removal..........................1253
Sealant.......................1232
GEAR OIL.........................1231
GENERATOR
Gear Puller......................1244
Rebuild Service......................16
GOGGLES...........................1222
GREASE...........................1261
H
HEADS................................1247
Remanufacture..................17
Resurfacing.....................17
HELICOIL...................17,1263
Installation Service.............17
HELMET NET/LOCK..........1224
HOSE
Clamp/Cutter..................1245
I
IGNITION
Switch................................1251
Timing…...........................1250
IMPACT DRIVER........1253,1262
INSPECTION TAG..............1220
INTAKE WRENCH...............1262
J
JETS....................................1245
K
KEY CHAINS/HOLDER.......1280
KEYS....................................1274
KROMMETTS..................9,1273
L
LAPEL PINS........................1222
LAPPING.............................1239
LEAN RITE..........................1233
LIFTS
Table........................1233
Transmission/Motor.1233,1234
V-Lift.............................1235
LOCK TAB LIST...................1274
LOCKS...............................1224
LONG BLOCK SERVICE....13
LUBRICATION
Air Cleaner.........................1230
Bearing Packer.................1261
Brake...............................1231
Cable/Oiler...............1230,1261
Chain.................................1230
Gear...................................1231
Grease Fitting/Gun..........1261
Motor/Fork/Transmission.1231
M
MAINSHAFT........................1255
MANUALS..................1226-1229
MASTER CYLINDER..........1259
MOTOR SHOP SERVICE
Alternator Ring Replacement.16
Breather Valve Machining....18
Cam Bushing XL...............17
MOTOR SHOP SERVICE
Cam Cover Bushing Big Twin.17
Case Boring........................16
Crankshaft Balance................15
Cylinder Boring......................13
Cylinder Sleeving...................13
Engine Remanufacture........13
Exhaust Port Replacement....18
Flywheel Balancing................15
Flywheel Remanufacture.......14
Fork Leg Bushing Install........18
4/5 Speed Rebuild Service....18
5/6 Speed Conversion Service..18
Generator Rebuild..................16
Head Remanufacturing..........17
Head Resurfacing..................17
Long Block Remanfacture......13
Short Block Remanufacture...13
Spark Plug Helicoil Install.....17
Spring Fork Rebuild..............18
Transmission Remanufacture.18
Valve Seat Service...........17-18
Wheel Truing/Building............18
MOTOR STAND...................1234
MOTORCYCLE COVER......1224
N
NUT LIST....................1279-1280
O
O RING LIST........................1271
OIL
Drain Reserve....................1231
Filter Wrench......................1231
Line....................................1245
Motor/Transmission/Gear.1231
Pressure...........................1237
Primary/Fork...................1231
Pump................................1237
P
PAINT.................................1230
PARTS MANUAL........1226-1229
PATCHES (CLOTH).............1280
PIN LIST...............................1273
PINION........................1239,1242
PISTON.............................1237
Ring.................................1237
PLUGS(Timing).................1250
POLISH/CLEANER.............1230
Points.............................1230
PRIMARY.............................1256
Oil..................................1231
PROMOTION.............1220-1221
PULLERS(Bushing/Race)..1253
PUNCH...............................1253
PUSHROD......................1244
R
RACE..........................1237,1253
RATCHET PLATE RIVET....1256
RIVET.................1253,1273,1278
ROCKER ARM....................1247
ROD......................................1237
Lapping.......................1239
ROLL PIN.............................1273
ROTOR(BRAKE).................1259
S
SCREW LIST.......................1279
SEAL LIST..................1272-1273
SEALANT
Gasket...........................1232
Thread/Lock/Repair......1232
Crankcase/Cam...........1232
Hi Temperature...................1232
Tank................................1232
SECURITY......................1224
SERVICE MANUAL....1226-1229
SHIFT
Fork Gauge........................1254
Pawl............................1255
Shaft................................1255
SHIM LIST............................1264
SHOCK................................1259
SHOP SERVICES.............13-20
SHORT BLOCK SERVICE......13
SNAP CAPS........................1275
SPACER LIST......................1277
SPARK PLUG
Helicoil Replacement.......1263
Plug/Tap........................1263
Test/Firing/Index...........1250
Repair Kit...........................1263
Thread Chaser...................1263
SPRING FORK REBUILD......18
SPOTLAMP..........................1262
SPROCKET
Nut...................................1254
SPROCKETSHAFT....1238,1240
Degree Wheel.................1243
STANDS(CENTER).........1224
STARTER BEARING….......1256
STUD LIST...........................1274
Installer...........................1274
SUSPENSION..................1259
SWINGARM...............1259,1261
T
TAP & DIES..........................1263
TAPPET(OIL SCREEN).......1244
THREADING........................1263
TIE DOWN............................1233
TIMING..............................1250
TIRE
Changer.............................1260
Repair.............................1260
TOOL ROLL...............1218,1225
TOOL KITS..........................1225
TRANSMISSION........1254-1255
4-5 Speed Rebuild...........18
Oil................................1231
Stand...............................1234
TRUING STAND...................1260
TWIN CAM
Cam Clearance..................1241
Cam Shaft..........................1243
Case Bearing Conversion..1236
Cylinder............................1246
Lapping......................1239
Pinion...............................1239
Rod................................1239
Sprocket Shaft....................1240
Transmission..................1255
Wrenches.........................1262
Wrist Pin.............................1237
V
V-ROD..................................1257
V-TWIN PROMO.........1220-1221
VALVE...............1244,1247-1249
Compression Release.....1247
Cover Wrench....................1244
Guide.................................1249
Lifter...................................1244
Seat Service.............1220-1221
VISE JAW PADS..................1253
VOLT METER.......................1252
W
WASHER LIST............1277,1279
WHEEL
Bearing Greaser.................1253
Building and Truing.................18
Chock.........................1235
Compensator Bearing........1253
Race/Driver..............1253
Truing Stand…...................1260
WIRING....................1251,1253
WRENCHES...............1254,1262
WRIST PIN...........................1237
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - Tool Index

1219TOOLSTool IndexAADVERTISING...1221AIR BLASTER...1235AIR FILTEROil/Cleaner...1230ALLEN SCREW LIST...

Seite 2 - Cable Racks

1228Book and ManualSpare Parts Books provide detailed exploded views and OEM factory numbersfor specific models. Parts Books provide OEM numbers with

Seite 3 - Reference

1229TOOLSSpare Parts Books provide OEM numbers with exploded views to help identifyexact parts required for each year application & range of fitme

Seite 4 - Primary Chain Belt

1230PJ1 Blue Label is heavy duty.Won’t fly off. VT No. Size41-0134 8 oz.41-0135 18 oz.PJ1 Chain Lube is a heavy dutychain lube for street or off road.

Seite 5 - Belt Buckles

1231TOOLSSpectro Oils. Special Blend inPremium or Golden syntheticblends, sold in quarts by casewhich is 12 or as each.VT No. Type Blend U/M41-0108 70

Seite 6 - Display Center Stands

1232Thread Lockers and Repair by Loctite.VT No. Item/Size41-2710 271 Red threadlocker High Strength, 6 ml.41-2900 290 Green threadlocker Med Strength,

Seite 7 - Tool Pouch & Roll

1233TOOLSHandy Airlifts requires full payment before shipment. We then ship prepaidfreight charges to your address. Lift uses 100lbs. of air to operat

Seite 8 - Parts Book

1234Motor and Transmission Work StandTransmission Repair Fixture is a four position mount carriage in which aretractable pin allows transmission to be

Seite 9 - Service Manual

1235TOOLSV-LiftStandard V-Lifts include a jack which features a foot operated pump and releasemechanism. Both units include a stay bar to keep lift in

Seite 10 - Book and Manual

1236Original Style Factory Type Crank Truing Machinefeatures cast iron construction. Designed to true stockstyle flywheels. 10” swing right side, 6” s

Seite 11 - Manual for XL’s

1237TOOLSPiston Pin ToolPiston Pin Lock Ring Installer Tools.VT No. OEM Type Years Model16-0142 96780-32A Split 1932-51 All Models16-1757 96780-58A Sp

Seite 12 - Chemical

1220Cast Iron Police Solo Toy is collectible, fromthe original models of the 1920’s, lasts forgenerations.VT No. 48-0160Scale Model48-126148-016048-12

Seite 13 - Motor Oil

1238CrankshaftInstallerSprocket Shaft Timken Bearing Installer Tool.VT No. Jims OEM Year/Model16-0140 — 97225-55 1955-up Big Twin16-1836 As Above Jims

Seite 14 - 4 pint can includes

1239TOOLSReplacement Lapheads are sold each. For Easterntool only.Laphead Pilot# Type Fits16-0032 1 3/4” Engine 1958-up Big Twin16-0026 1 1/2” Engine

Seite 15 - Handy Industries Table Lift

12401955-up Sprocket Shaft HardCap protects shaft when usingpress. By Jims.VT No. 16-0666Crankshaft StabilizerBracket acts as third hand.Sliding over

Seite 16

1241TOOLSCam Clearance Cutter bolts to 1970-up Big Twin casesand features an adjustable cutter and threaded depthfeed. Power by 1/2” drill or use in m

Seite 17 - Air Blaster

1242Cam and Pinion Bushing Drill Jigs allow the instal-lation and drilling of a dowel pin to factory locationsupplied with #31 drill by Jims.Cam Bushi

Seite 18 - For TC-88 B

1243TOOLSJimsCamshaft/CrankshaftLocking Tool will lock thegear teeth on the TC 88model engine. Instructionsincluded.VT No. 16-0790Jims Cam Chain Tensi

Seite 19 - Oil Pump

1244Tappet ToolSifton Tappet Guide/Oil PumpAlignment Tool. Use to align tappetguide to engine case on all Evolution1340 Big Twins and also aligns oilp

Seite 20 - Installer

1245TOOLSAdjustable Main Jet Conversion Kit fits all Bendixcarburetors. Thumb screw adjustment makes tuninga five minute cinch. VT No. Item35-0202 Je

Seite 21 - Pinion Tool

1246CylinderCylinder Head and Crankcase Boring Fixturedesigned to simplify and reduce the time required toprepare the crankcase and cylinder heads for

Seite 22 - Balance Tool

1247TOOLSEvolution Cylinder Tools allow installation of stud tocorrect height or removal by locking to stud.VT No. Item16-1845 Assembly Tool16-1846 Ex

Seite 23 - Cam Tool

1221TOOLSV-Twin Dealer Decal fea-tures full color on adhe-sive vinyl for indoor oroutdoor display, measur-ing 14” x 14”.VT No. 48-0164V-TwinTMCounterm

Seite 24

1248Sunnen Valve Seat Driver Kitincludes driver, 1.50 x 1.625 ring,1.75 x 1.875 ring and 2.00 x 2.215ring. VT No. 16-0523Valve Grinding Stick for hand

Seite 25 - Cam Shaft

1249TOOLSValve Guide Seal Installerinstalls valve guide seals toproper height without dam-age, for Shovel. OEM 35103.VT No. 16-0870ValveGuideValve Gui

Seite 26 - Early Tool

1250Computer Diagnostic Service Tool. This tool is capable of diagnosing troublecodes for all 1994-99 computer controlled Big Twins. Available as a st

Seite 27 - EFI & Carburetor

1251TOOLSWiring ToolsDeutschTerminalCrimping Tool isdesigned to cor-rectly crimpDeutschConnectors.Replaces 39965.VT No. 16-1295Spark Plug Wire Toolstr

Seite 28 - Cylinder

1252Volt Meter reads 8-16 volts on a 48mm diameter face.VT No. 32-0702Battery MaintenanceSuper Smart Battery Tender constantly monitors bat-tery witho

Seite 29 - Rocker Arm

1253TOOLSBushing-Race PullersBushing PullerTool will extractbushings in blindholes of cam cov-ers.VT No. 16-0231Wheel Race Puller. Replacesservice too

Seite 30

1254Big Twin Mainshaft SealRemover and Installerreplaces 95660-42. Use toinstall and remove mainseal. This tool will pushseal in as flat and straighta

Seite 31

1255TOOLSBig Twin Mainshaft SealRemover and Installerreplaces 95660-42. Use toinstall and remove mainseal. This tool will pushseal in as flat and stra

Seite 32 - Service Scan Tool

1256Clutch Adjusting Gauges areused to find the correct distancebetween the outer drive plateand outer releasing disc for1971-83 Sportsters, 1936-67ea

Seite 33 - Deutsch Tools

1257TOOLS16-096116-011516-031016-0113Clutch Tool16-096716-0156Clutch Assembly Service Tool will safely disasem-ble and assemble the clutch shell assem

Seite 34 - Alternator Repair

Dual Row Panhead Buckle Style Primary Chain. VT No. Size48-0594 36”48-0595 38”48-0596 40”48-0597 42”Dual Row Panhead Buckle Style Primary Chain Belt12

Seite 35 - Hand Tool

1258Fork Tube Plug Tool has a special socket which fits1948-up Glide Fork Plug, 1/2” drive.VT No. Brand16-0630 V-Twin16-1008 JimsSpring Fork Assembly

Seite 36 - Transmission

1259TOOLSABCEDShock Absorber Tool. Replaces97010-52A to simplify shockabsorber disassembly or assem-bly by holding spring in compres-sion while disass

Seite 37 - Mainshaft 5 and 6 Speed

1260Tire Changing Tools. Breezer Tools makes tirechanging a breeze by its patented design which liftsthe bead without bending the rim. Instructions in

Seite 38

1261TOOLS3rd Hand Axle Locker Tool.Ifyou have noticed, as you aretorquing down the axle nut afteryou set the proper belt tension,(Deflection) the weld

Seite 39 - For V-Rod

1262Left Rear Engine Mount BoltWrench allows removal andinstallation of left rear motormount bolt on Big Twins withoutremoving the inner primarycover.

Seite 40 - Fork Seal Drivers

1263TOOLSThread Repair KitHeli-Coil Kits and ReplacementsKits For Thread Length Repair Inserts Inserts Insert DrillHD Size Kit Per Kit Only Qty. SizeS

Seite 41 - Swing Arm

1264VT No. OEM Item10-2498 413-30 30-36 74” 80” Right Case 10 2519 416-30 30-36 74” 80” Left Case 10-8524 662-29 30-36 Big Twin and 45 Timer Shaft10-

Seite 42 - Wheel Truing Stand

1265TOOLS15-010415-0273COPPER HEAD GASKETSGB No. James OEM Fits15-0739 — 11-30 1930-35 74” ,VL15-0185 15-1084 16768-36 1939-73 45”15-0228 15-1251 1676

Seite 43 - Lubrication

126615-0123CAM COVERGB No. James15-0334 15-0277 24921-37 1937-73 Flathead Cam Cover Breather15-0300 15-1077 25225-36A 1936-40 Knucklehead15-0122 15-09

Seite 44 - 2 Sensor Wrench Tool fits

1267TOOLSDERBY COVER GasketsGB No. James OEM Fits 15-1511 — 17369-06 2006-up FXD Derby15-0125 15-0934 25416-70 1970-Early 84 Derby Cover (.030”)15-088

Seite 45

1223TOOLSBelt Buckles fit standard size men’s belt.VT No. Item48-0471 Panhead Cam Cover48-1112 Oval First V-Twin48-1113 1936 Knucklehead Bronze Accent

Seite 46

1268GasketTRANSMISSIONGB No. James OEM Fits14-0922 15-1129 6007 1980-up Transmission Drain Plug Nylon— 15-1272 As Above Rubber Bonded Washer15-0411 —

Seite 47

1269TOOLSGasket15-075615-020715-020615-018815-024215-0250GAS TANK/OIL TANK GASKETSGB No. James OEM Fits14-0561 15-1065 61109-85 1983-up Gas Cap— 15-10

Seite 48

1270CARB, AIR CLEANER AND MANIFOLD, BIG TWINGB No. James OEM Fits14-0180 14-0625 27002-89 1988-2000 Carburetor to Intake15-0139 15-1085 27023-71 1971-

Seite 49

1271TOOLSVT No. OEM Fits14-0500 11100 1957-85 XL Tappet Guide14-0501 11101 1957-85 XL, 1966-86 Shovelhead Rocker Shaft14-0148 1957-85 XL,1966-86 Big T

Seite 50

1272Seals are sold 5 pack unless noted other in U/M price list.James VT No. OEM Fits— 14-0164 1400 1983-up Big Twin Evolution, TC-88, 1986-up XL Evol

Seite 51 - Base and Head Gasket

1273TOOLSBig Twin Left Side Engine Case SealsVT No. # OEM Year Model7411-2 A 24776-40 1936-54 61-74-8014-0965 24031-55 1955-68 OE type7410-1 C 24031-5

Seite 52

1274Stud Lock TabFactory Type Studs for stock applications.VT No. OEM Fits12-1197 11733 1984-up FX Transmission Stud Set12-1187 16715-83 1985-up E

Seite 53

1275TOOLSChrome Cap Assortmentincludes 100 piece each 1/4”,5/16” and 3/8” caps.VT No. 37-1505Snap Cap™Easy to Install!!37-9525These new bolt cover kit

Seite 54

1276CHROMECHROME CHROME KNURLED CHROME ZINCAllen Button Head Allen Flat Head Allen Socket Cap Hex Cap Bolt Hex Cap BoltCoarse Fine Coarse Fine Coarse

Seite 55

1277TOOLSSpacerZinc SpacersVT No. ID — OD — L37-04691/4— 15/32— 5/3237-04041/4— 9/16— 3/437-04051/4— 9/16— 3/4,Black37-04735/16— 1/2— 1/237-04065/16—

Seite 56 - Stud Lock Tab

1224Helmet Net secures the helmet tothe seat with elastic tension.VT No. Item48-0232 20” x 20”48-0339 15” x 15”Bungee Cords are black elastic sold in

Seite 57 - Chrome Cap

1278Thread Size Application ChartFine Thread Coarse ThreadSize Type Size Type1/4–28 SAE 1/4–20 UNC5/16 –24 SAE 5/16 –18 UNC3/8–24 SAE 3/8 –16 UNC7/16–

Seite 58 - Chrome and Zinc Plated Bolt

1279TOOLSFactory Type Washer, Nut and ScrewReplica Steel Washers. Zinc platedunless noted. Check Parts Book for fitment.VT No. OEM Size/Thickness37-93

Seite 59 - 8” outside diameter

1280Cloth Patches can be ironed or sewn on. Sold as a pair.VT No. Item48-0368 Sifton Handshake48-0369 AEE48-0472 Joe Hunt Rectangle48-0930 Purple Hear

Seite 60

1225TOOLSTool Kit16-100716-0840 V-Twin Rider Tool Kits. Complete kits, supplied asappropriate for each year and model; includes can-vas tool roll. Ent

Seite 61

1226Spare Parts Books provide OEM numbers with exploded views to help identifyexact parts required for each year application and range of fitment for

Seite 62 - Cloth Patches

1227TOOLSBig Twin FactoryService Manual48-0683 48-156148-071548-062948-071648-099248-0626 48-0627 48-0628Service Manuals for years listed. Manuals cov

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